ABB HC800 Control Processor Module of HPC800

Brand ABB
Module Number HC800
Price $5800
Country Of Origin Sweden
Weight 0.88kg
Certificate C/O from the Chamber of Commerce
C/Q from the manufacturer
Warranty 12 Months
Inventory Qty 10

ABB HC800Technical specifications

Processor: 32-bit RISC processor, multi-core ARM Cortex-A9 (1.2 GHz)

Function block support: up to 30,000 function blocks

Memory: 2 GB RAM (user program), 4 GB flash (data storage)

Communication interface: 2 x Ethernet (10/100/1000 Mbps), 1 x PROFIBUS DP, 1 x RS-485 (Modbus RTU)

Communication protocol: Modbus TCP, PROFIBUS, HART, IEC 61850, etc.

Safety certification; SIL2/3 (IEC 61508/61511), ATEX Zone 2

I/O support: compatible with SD series I/O, Harmony Rack I/O and S800 I/O subsystems

I/O expansion capability: up to 256 local/remote modules, supporting redundant configuration

Cycle period: 1 ms to 10 s

Power requirement: 24 V DC (±15%)

Power input: Dual power input, typical power consumption 15 W

Processing capacity: Process more than 5,000 I/O points within 250 milliseconds

Mounting method: DIN rail mounting

Power supply voltage: 24 V DC

Protection level: IP20

Environmental adaptability: Operating temperature: -40°C to +70°C; Humidity: 5-95%

 

Purpose:As the core processing module of the HPC800 control system, ABB HC800 is responsible for executing complex process control tasks, including continuous control, batch control and advanced control strategies.

Applications:ABB GRBTU-01 is widely used in power system automation, substation control, industrial process control and other fields, and is particularly suitable for application scenarios with high requirements for communication stability and real-time performance.

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ABB HC800 2

ABB HC800Key features

Multi-core processing architecture: Dual-core/quad-core processors are used to support millisecond cycle cycles.Capable of processing over 5,000 I/O points in less than 250 milliseconds for fast, accurate process control.

Safety compliance: SIL2/3 certified, suitable for safety-critical systems.

Redundancy and fault tolerance: Support controller hot standby redundancy and I/O module redundancy.

Multi-protocol communication: Integrates PROFIBUS DP, Modbus TCP, OPC UA and other protocols, compatible with third-party devices.

Flexible scalability: Supports up to 256 local/remote I/O modules.

Harsh environment adaptability: Wide operating temperature range, anti-vibration, and electromagnetic interference.

Performance comparison

Parameter

ABB HC800

ABB AC 800M PM803F

Siemens S7-1500

Substitution Analysis

Processor Performance

Multi-core 1.2 GHz

Single-core 800 MHz

Multi-core 1.5 GHz

HC800 has better performance than PM803F and is comparable to S7-1500.

Safety Level

SIL3

SIL2

SIL2

HC800 offers the highest safety rating, ideal for high-risk environments like nuclear.

Redundancy Support

Controller hot-standby + I/O redundancy

Controller redundancy only

Requires additional redundancy kits

HC800 provides higher integration and shorter switchover times.

Communication Protocols

PROFIBUS DP, OPC UA, Modbus

PROFIBUS, Ethernet/IP

PROFINET, OPC UA

HC800 supports a wider range of protocols; S7-1500 is reliant on the PROFINET ecosystem.

Cost

High

Medium-High

High

HC800 offers better value in safety-critical systems, while S7-1500 suits general automation.

Abb Hc800
ABB HC800 4

Typical cooperation cases

A refinery of Saudi Aramco uses ABB HC800 to build a SIL3 emergency shutdown system (ESD), with redundant configuration to manage 2000+ I/O points.

A Norwegian North Sea platform uses ABB HC800 to control equipment in explosion-proof areas, and uses ATEX-certified modules to withstand harsh environments.

Roche Pharmaceuticals in Switzerland deploys ABB HC800 to manage HVAC and aseptic filling lines, meeting GMP real-time data tracking requirements.

Japan's Nippon Steel uses ABB HC800's millisecond response to control the cooling water flow of continuous casting machines to improve the consistency of steel quality.