NEWS
Automation Vibration Spare Parts Catalog PLC DCS TSI HMI
January 22, 2026
Complete catalog of PLC, DCS, TSI modules, HMI panels, vibration sensors & signal conditioners. Download brand directory, check stock, get pricing for Yokogawa, Vibro-Meter, GE PLC modules and Mark VI cards.
Why do multi-brand industrial plants need a comprehensive automation spare parts catalog?
Industrial plants rarely run equipment from a single manufacturer. A typical petrochemical complex might use GE turbines with VM600 vibration monitoring, Yokogawa DCS for process control, Siemens PLCs for utilities, Schneider safety systems, and Allen-Bradley HMIs for operator interfaces. When a VM600 MPC4 card fails during a compressor outage, maintenance teams need immediate access to exact replacement part numbers, lead times, and pricing across all these brands simultaneously.
Without a centralized catalog spanning PLC, DCS, TSI, HMI, and vibration monitoring components, engineers waste hours searching manufacturer websites, distributor portals, and internal spreadsheets. Procurement teams struggle with inconsistent part numbering between OEMs and aftermarket suppliers. During shutdown planning, conflicting lead time estimates across vendors create schedule uncertainty. A comprehensive catalog eliminates these pain points by presenting verified part numbers, specifications, and availability for all major automation brands in one reference document.
Budgeting becomes more predictable with catalog pricing tiers. Volume discounts, project pricing, and framework agreement rates can be documented for each brand family. Maintenance managers gain visibility into standardization opportunities – identifying where Bently Nevada 3300 channels could replace aging VM600 systems, or where Yokogawa F3 modules offer drop-in compatibility with legacy Foxboro components. The catalog serves as both a technical reference and strategic planning tool for multi-year asset management.
For brownfield upgrades, the catalog reveals cross-brand compatibility patterns. VM600 racks accept both Vibro-Meter TQ402/IQS900 and Bently 3300/330400 signals through standardized conditioners. Yokogawa CP451 processors interface with GE Speedtronic Mark V/VI via Modbus or Profibus. Understanding these integration points prevents costly rip-and-replace projects when upgrading only portions of the control architecture.
Global plants operating across jurisdictions benefit from catalog documentation of hazardous area certifications. ATEX/IECEx ratings for CA202 accelerometers, IP67 ratings for junction boxes, and SIL ratings for safety modules help compliance teams verify regional requirements quickly. The catalog becomes a living document updated with new certifications, obsolescence notices, and approved alternatives.
How does brand mixing create procurement and maintenance challenges?
Siemens S7-400 PLCs controlling pumps interface with Emerson DeltaV DCS through Ethernet/IP, but require specific Profisafe modules for emergency shutdown signals. GE Bently Nevada 3500 racks monitoring turbines accept both eddy current proximity probes and piezoelectric accelerometers, but need different signal conditioners (IPC707 vs 330730). Honeywell Experion PKS process controllers communicate with Rockwell PanelView HMIs via DH+, but safety-rated versions require additional gateway hardware.
Maintenance technicians face daily challenges matching physical connectors, pinouts, and mounting patterns across brands. A VM600 MPC4 card uses 50-pin ribbon cables while Bently 3500 I/O modules use Phoenix connectors. Yokogawa F3BP30 baseplates accept generic DIN rail terminals, but CP451 processors require proprietary backplanes. Without catalog cross-references, technicians risk ordering incompatible replacements during outage windows.
Obsolescence hits mixed-brand plants hardest. GE discontinued Mark V Speedtronic spares in 2018, forcing migration to Mark VIe. Vibro-Meter discontinued TQ402 probes, requiring CA202 replacements with different mounting patterns. ABB 800xA system upgrades obsoleted HKQCS cards, needing System 800xA IO modules. Catalogs track these migration paths with pin-compatible alternatives and configuration equivalency tables.
What PLC brands and models does Vogi’s automation catalog cover?
Vogi maintains ready stock of Siemens S7-300/400/1200/1500 series PLC CPUs, power supplies, and digital/analog I/O modules. GE FANUC 90-70/Genius bus modules support legacy turbine controls. Allen-Bradley ControlLogix/CompactLogix chassis, 1756 series processors, and POINT I/O systems cover North American plants. Schneider Modicon M340/M580 PACs with Unity Pro firmware handle safety-rated applications up to SIL3.
Rockwell MicroLogix, SLC500, and Micro820 controllers support smaller utilities and OEM skids. Mitsubishi MELSEC Q/L series with GX Works3 programming tools serve Asian plants. Emerson RX3i PACSystems with Proficy Machine Edition cover high-availability redundant systems. Each catalog entry includes firmware compatibility, mounting dimensions, power consumption, I/O count, and hazardous area ratings.
Special attention goes to communication modules bridging PLC domains. Siemens CP443-1 Ethernet modules interface with Yokogawa DCS. Allen-Bradley 1756-EN2T ControlLogix Ethernet bridges connect to GE Speedtronic networks. Schneider CONFMX modules enable Modbus TCP/IP to Profibus DP conversion for mixed legacy/modern architectures. Catalog sections detail baud rates, protocol support, and maximum node counts for network planning.
Safety PLC coverage includes Siemens ET200SP F-DI modules (SIL3), Rockwell GuardLogix 5580 controllers, and Schneider Preventa safety relays. These support emergency shutdown, burner management, and high-integrity pressure protection systems (HIPPS) common in Middle East gas plants. Catalog notes highlight functional safety ratings, proof test intervals, and TÜV certification documents required for project approvals.
Which PLC modules solve common turbine control upgrade challenges?
| Legacy System | Vogi Replacement | Stock | Lead Time |
| GE 90-70 CPU | IC694CPU390 | ✓ | 3 days |
| Siemens S7-300 CPU | 6ES7315-6FF04-0AB0 | ✓ | 5 days |
What DCS, ESD, and TSI systems appear in the Vogi spare parts catalog?
Yokogawa CENTUM CS3000/VP systems dominate with F3BP30 baseplates, CP451/CP471 processors, and ADV151 analog input modules. Emerson DeltaV S-series controllers, MD Plus controllers, and AS-i interface cards support process control upgrades. Honeywell Experion PKS C300 controllers with Safety Manager ESD use FSC certified I/O modules. ABB 800xA/S800 I/O with AC800M controllers cover high-availability domains.
TSI coverage includes VM600 complete racks (MPC4, CPUM, IOC16T), GE Bently Nevada 3500/2300 systems, and Vibro-Meter standalone monitors. Speedtronic turbine controls feature TMR processors, core modules, and VPROX proximity cards. Each DCS entry lists rack slot positions, backplane compatibility, firmware requirements, and HART/FF communication support.
ESD systems include Triconex 3008/3009 safety controllers, HIMA HIMax/HIMstart safety PLCs, and Rockwell GuardLogix ESD platforms. SIL3 certification documents, proof test coverage calculations, and sensor termination unit (STU) compatibility tables help compliance verification. Foxboro I/A Series FGS ESD with FBM230 modules supports legacy DCS migration.
How to match DCS I/O modules with field instrumentation standards?
- Verify HART/FF protocol support for smart transmitters
- Confirm galvanic isolation ratings for hazardous areas
- Match termination types (spring clamp vs screw terminal)
- Calculate power budget for 16/32-channel carriers
- Document SIL rating per loop for safety functions
How do vibration monitoring components integrate across monitoring systems?
VM600 systems use TQ402/TQ422 proximity probes with IQS900/IPC704 conditioners feeding MPC4 cards. Bently Nevada 3500 accepts 3300XL probes through 330400 conditioners or CA202 accelerometers via IPC707. GE Speedtronic VPROX cards directly interface with eddy current probes, but require external conditioners for piezoelectric sensors.
Catalog cross-reference tables show pin-compatible mounting:
| VM600 Sensor | Bently Equivalent | Conditioner |
| TQ402 probe | 3300XL 8mm | IQS900 |
| CA202 accel | 330400 accel | IPC707 |
Extension cables EA402/EA902 match Bently 3300XL cable sets by length and connector type.
